Case Study
HPAPI Laboratory
Challenge:
A client that provides contract research and development and clinical supplies services was interested for the first time in incorporating highly potent active pharmaceutical ingredient (HPAPI) cabilities to their offering of services. They wanted to take a three-phase approach to gradually introduce HPAPI production cabilities to their facility by repurposing exisiting space.
Solution:
Valdes worked with the client to develop a phased approach for incorporating a HPAPI facility into the first level of the client's building. First, the facility will have capacity for a small scale HPAPI kilo lab, followed by a large scale HPAPI kilo lab and, finally, a HPAPI Quality Control (QC) laboratory. The first phase will include a renovation of three exisiting rooms that are currently office and general laboratory spaces and will include a common cooridor, material airlock and personnerl airlock when the project is finished.
Impact:
Valdes' HPAPI facility design allows for the installation of a client specified glove box isolator, necessary buildout fit-and-finish, comfort cooling chiller upgrade, stand-alone HVAC and exhaust systems, and necessary utilities including their distribution. The client will be able to add HPAPI cabilities to its offerings once the small scale HPAPI kilo lab is operational, including startup, commissioning, and qualification, by Spring of 2023.
SERVICES:
Architecture
- General
- Existing Conditions Assessment
- Master Planning
- Programming
- Code Search & Analysis
- New Building Design
- Building Renovation and Addition Design
- Construction Documents
- Bridging Documents
- Bidding Support
- Construction Administration
- Sustainability (i.e., LEED, Green Globes)
- Permit Support
- Life Sciences
- Science & Technology Facility Design
- Functionality (Flow of People and Materials)
- Space (Environment & Human Impacts)
- Regulatory (FDA, GMP, HSE)
- Commissioning / Qualification Support
- Laboratory Planning and Design
- Industrial
- High Hazard Facility Code Analysis
- High Hazard Facility Design
- Design for Client Specific equipment / processes
Mechanical
- Facility Design & Plant Layout
- Equipment Selection
- Material Handling & Dust Control Systems
- Rotating Equipment Sizing & Specification
- HVAC
- Fire Protection & Detection
- Plumbing
- Fluid Heat Tracing
- Blending & Mixing Systems
- Heat Exchanger Selection
- Plant Utilities
- Industrial/Hygiene Ventilation
- Equipment & Piping Specifications
- Field Walkdowns/Constructability Review
- Pressure Vessel Design
Electrical
- System Analysis (SKM Power* Tools):
- Load Flow
- Short Circuit
- Overcurrent Coordination
- Arc Flash
- Transient Stability
- Utility/Industrial & Transmission/Service Substations
- Industrial Power Distribution:
- Power Transformers
- Low/Medium Voltage Switchgear
- Motor Control Centers
- VFD Installations
- Protective Relay Settings, Generators & Distribution
- Diesel Generator and UPS Systems
- DC systems
- Grounding & Lightning Protection
- Lighting
- Equipment & Raceway Layout Drawings
- Wiring Diagrams & Schematics
- Electrical Heat Tracing
- Area Classification & Code Compliance
Project Management
- Fast Track Project Execution
- Formal Project Communication Methods
- Strategy Development
- Financial Management
- Critical Path Schedules
- Project Risk Assessment & Risk Mitigation
- Cost Tracking & Reporting
- Cost Estimating
- Feasibility Analyses to Guide Strategic Business Decisions
- Commissioning/Start-Up Planning